Our forging infrastructure enables us to meet the stringent mechanical and dimensional standards of the medical device industry, ensuring reliability and safety in every product we deliver.
Manufacturing Capabilities
Forging Machine – Medical Forge Shop
Our forge shop is equipped with advanced forging machines specifically tailored for the production of orthopaedic and surgical components. Engineered for precision, consistency, and strength, our forging capabilities form the backbone of high-performance medical implants and instruments.
Key Advantages
- Superior Material Integrity: Closed-die forging ensures refined grain flow and high strength, critical for load-bearing implants.
- Consistent Quality: Repeatable processes and tight tolerances ensure uniformity across batches.
- Enhanced Durability: Forged components offer improved fatigue resistance and long-term reliability in surgical use.
- Minimal Material Waste: Near-net shape forging reduces raw material usage and machining time.
Our Capabilities
- Closed-Die Forging for orthopaedic implants like hip stems, bone plates, and trauma screws
- High-tonnage press operations suitable for titanium, stainless steel, and CoCr alloys
- Tool and die design support for customized part geometries
- Integrated heat treatment and surface preparation for post-forge processing
- Process traceability and in-house quality checks for every forged piece
Induction Billet Heater – Advantages & Capabilities
- Precise & Uniform Heating: Rapid and controlled heating of billets ensures consistent forgeability and grain refinement.
- Energy-Efficient Operation: Induction heating is highly efficient, reducing energy consumption and environmental impact.
- Surface Cleanliness: Non-contact heating reduces scale formation and surface contamination—ideal for medical-grade materials.
- Tight Temperature Control: Minimizes overheating and enhances material consistency before forging.
Reduce Rolling – Advantages & Capabilities
- Improved Grain Flow: Reduces cross-sectional area while aligning the grain structure for superior mechanical strength.
- Dimensional Control: Achieves accurate pre-form sizes, optimizing the forging process and minimizing post-processing.
- Material Optimization: Enhances material usage efficiency and reduces scrap generation.
- Versatile Application: Suitable for stainless steel, titanium, and cobalt-chrome alloys used in orthopedic and surgical products.
By integrating induction billet heating with precision reduce rolling, Newton Meditech ensures that each forged component meets the highest standards of structural integrity, repeatability, and biocompatibility required in the medical field.
Closed-Die Forging – Precision for Medical Components
Our closed-die forging process delivers high-strength, near-net-shape components ideal for orthopedic and surgical applications. This method ensures excellent dimensional accuracy, refined grain structure, and minimal material waste, making it ideal for critical medical parts like hip stems, bone plates, and surgical instruments.
Key Advantages
- Superior mechanical strength & fatigue resistance
- Consistent shape and size across batches
- Enhanced grain flow for long-term implant performance
- Efficient material usage with reduced post-machining
Our precision forging technology ensures every component is built for safety, reliability, and clinical success.
Sigma Laser Cutting – Precision in Every Cut
Our Sigma Laser Cutting Machine ensures high-precision cutting for complex shapes and patterns required in trauma implants and surgical sterilization boxes. With advanced CNC control and fine-beam accuracy, we achieve micron-level detailing with clean edges and minimal burrs, essential for medical-grade components.
Key Advantages
- Micron-level precision for critical medical tolerances
- Multi-axis machining for complex geometries
- Smooth surface finishes ideal for surgical applications
- Compatible with titanium, stainless steel, and CoCr materials
- Enables efficient production of custom and batch components
With our advanced VMC capabilities, we ensure every component meets stringent medical standards for quality, consistency, and performance.
VMC Machines – High-Precision Machining for Medical Components
Our VMC (Vertical Machining Center) machines deliver high-accuracy milling, drilling, and tapping operations essential for the final shaping and detailing of orthopaedic implants, surgical instruments, and sterilization components.
Key Advantages
- Micron-level precision for critical medical tolerances
- Multi-axis machining for complex geometries
- Smooth surface finishes ideal for surgical applications
- Compatible with titanium, stainless steel, and CoCr materials
Enables efficient production of custom and batch components
With our advanced VMC capabilities, we ensure every component meets stringent medical standards for quality, consistency, and performance.
